Grade 7Pre-Technical Studies

Metallic Materials

Ferrous and non-ferrous metals; properties, uses, advantages and disadvantages.

📖 4 min read · 3 worked examples · 6 practice questions

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The lesson

Today we're starting our journey into metallic materials, an everyday part of our lives—from the spoons we eat with to the fences around our farms. First, what exactly are metallic materials? They are substances made of metal atoms that can conduct electricity, heat, and are usually shiny and strong. We study them because they shape the tools, buildings, and technology we use every day. Metals fall into two big families: ferrous and non‑ferrous. Ferrous metals contain iron—think of steel beams in Nairobi's skyscrapers or the iron nails in our school desks. Non‑ferrous metals, like aluminum cans or copper wires, don't have iron and are lighter or more corrosion‑resistant. During this lesson we'll explore their properties, everyday uses, and the pros and cons of each type, so you'll see why engineers choose one metal over another.

Let's dive into ferrous metals – the iron‑based family of materials. First, a ferrous metal is any metal that contains iron (Fe). The most common examples you'll see around us are plain iron, steel, and cast iron. Here's a quick table with Kenyan examples: steel rebars used in Nairobi's construction projects and iron tools that help small farms with planting and harvesting. Notice two key properties of ferrous metals: they are magnetic, which makes them easy to separate from other materials, and they are strong but prone to rust when exposed to moisture. Any questions so far? If anything feels unclear, feel free to raise your hand or type your thought.

First, a clear definition: non‑ferrous metals have no iron in their composition. This makes them distinct from ferrous metals like steel. At this bar chart. It shows electrical conductivity for common Kenyan applications: copper conducts best, followed by aluminium, then zinc. Finally, notice the key properties listed: they are lightweight, non‑magnetic, and resistant to corrosion—perfect for things like roofing, wiring, and cookware in Kenya.

Let's explore the advantages and disadvantages of the two main groups of metals we use in construction. First, ferrous metals—think of the steel beams that hold up your school building. They're strong and inexpensive, which makes them perfect for big structures, but they rust when exposed to moisture, so we have to coat them to protect against corrosion. Notice the word light in the next row; that points us to non‑ferrous metals. Here's a quick decision matrix we use in Kenyan projects. If we need a cheap, load‑bearing material, we pick ferrous steel and add a protective coating. If we need something lightweight and corrosion‑resistant—like bicycle frames or roofing sheets—we opt for non‑ferrous alloys such as aluminum, even though they cost a bit more. Remember: strength and cost point to ferrous metals, while weight and durability point to non‑ferrous metals. Choose the one that matches the project's priorities.

We've reached the end of today's lesson. This slide is our Summary and Reflection, where we pull everything together. First, remember the basic definitions: ferrous metals contain iron, while non‑ferrous metals do not. This difference influences their properties, uses, and costs. Think about how Kenya's climate, availability of raw materials, and local projects affect which metal we choose. For example, stainless steel resists rust in our humid coastal areas, whereas aluminum is lighter for transport in the Rift Valley. I'd love to hear your thoughts: which metal would you recommend for a new community water pump project, and why?

Worked examples

– Strength of Rebar

Class, let's work through our first example: calculating how much load a steel rebar can support. We are given two key pieces of data: the rebar diameter is 12 mm and its tensile strength is 400 MPa. First, we find the cross‑sectional area. The formula A = π (d⁄2)² tells us to take the radius (half the diameter), square it, and multiply by π. Next, we calculate the force the rebar can resist using F = σ × A, where σ is the tensile strength. Plugging the numbers in gives us about 45 kN, roughly 4.5 tons — more than enough for a typical house foundation. Remember, tensile strength tells us the maximum stress the material can handle before it starts to stretch or break. Great job following each step!

– Aluminium Can Recycling

Class, let's dive into our worked example on aluminium can recycling. First, a single aluminium can weighs about 15 grams. If we recycle one kilogram of aluminium, we save roughly 14 kilowatt‑hours of energy. That means each 15‑gram can saves about 0.21 kilowatt‑hours. Think about Kenya: we use around 200 million cans each year. Multiplying that by 0.21 kWh per can gives us about 42 gigawatt‑hours of energy saved annually. Because we use less energy, recycling also cuts CO₂ emissions, giving a clear environmental advantage. To recap: a tiny can saves a small amount of energy, but when we add up all the cans in Kenya, the savings become massive—and the planet thanks us.

– Choosing Material for a Water Tank

Let's dive into Worked Example 3, where we decide which material is best for a rural water tank. First, we look at the criteria: cost, weight, corrosion resistance, and lifespan. Steel is cheaper at 12,000 Ksh per cubic metre, but it's heavier and needs paint to protect against rust. Aluminium costs more—18,000 Ksh per cubic metre—yet it's light and naturally resists corrosion, so it needs far less maintenance. Considering rural areas where maintenance is hard, our recommendation is aluminium for its low‑maintenance advantage. Any questions before we move on? Remember, choosing a material is always about balancing these four factors.

Practice questions

  • Remember, ferrous metals contain iron, so they tend to be magnetic and can rust if not protected. Non‑ferrous metals don't have iron, which makes them lighter, resistant to rust, and usually non‑magnetic.
  • If you get stuck, think about everyday examples: the railway tracks that run from Mombasa to Nairobi are made of steel—a ferrous metal—because it's strong and can handle heavy loads. On the other hand, a kitchen pot made of aluminum stays light and doesn't rust.
  • Remember: a good kitchen knife needs a metal that stays sharp, resists rust, and is strong enough for repeated slicing. Think about why stainless steel fits those criteria and why the other options fall short.
  • For the farmer's hook, focus on strength, durability, and resistance to the outdoor elements. Metals that can be heat‑treated for extra hardness or that naturally resist corrosion are the top choices.
  • When calculating the weight of a steel block, convert the volume to cubic centimeters, multiply by the density (7.
  • Finally, think about why aluminium roofs are popular along Kenya's coast: they are lightweight, resist salty sea air, and reflect heat, keeping homes cooler.

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